The WireTwist 1000 is a programmable twisting machine for twisting 2 or more single conductor wires from 0.25 mm² - 2.5 mm² (23 - 13 AWG). It accepts stripped or crimped wires either with or without seals. Twisting single wires gives the twisted wires a higher stability for easier wire routing and improved protection against electromagnetic interference.

The final twisted wire length depends on the wire diameter and the number of twists required. The minimum untwisted wire length is approximately 315 mm (12.4”) and approximately 4'000 mm (157’’) maximum length. For processing wires up to 10 m (394’’), an optional extension unit is available (wire samples recommended).

Programming the WireTwist 1000 is simple. A clearly structured display allows forward and reverse twist capability with adjustable twisting speed. Parameters can be saved and loaded from the internal memory. This allows processing of different applications with high repeatability without compromising flexibility.

The WireTwist 1000 additionally features quick change-overs for different lengths and wire diameters, an integrated counter for batch and total pieces as well as additional memory to store order parameters. An integrated contact-free lenght-measuring system checks the wire length before and after twisting. Special adapters (e.g. for wires with terminal housings) or other special applications can be made according to customer specifications.

Machine	WireTwist 1000
Wire Cross Section	0.25 up to 2.5 mm² (23 – 13 AWG)
Number of Single Wires	2 – 5 (depending on wire, tests and sampling recommended)
Length of Wire Ends (Remaining Untwisted)	25 – 200 mm (0.98” – 7.9”)
Min. Wire Length (Untwisted)	315 mm (12.4”)
Max. Wire Length (Untwisted)	Standard: approx. 4'000 mm (157”) Optional: approx. 10'000 mm (394”)
Number of Revolutions	1 – 999 (programmable)
Power Supply	1 P / N / PE AC 110 / 230 V 50 / 60 Hz, 300 W
Pneumatic Supply	6 bar (Air consumption 6 l / 6 bar per cycle)
Temperature	+5 C° - +40 C °
Dimensions (L x W x H)	w/o base frame: 4'700 mm x 650 mm x 500 mm (185” x 25.6” x 19.7”) with base frame: 4'700 mm x 650 mm x 1350 mm (185” x 25.6” x 53.2”)
Weight	w/o base frame: approx. 120 kg (264 lbs.) with base frame: approx. 170 kg (374 lbs.)
CE-Compatibility	The WireTwist 1000 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.